Why AI-Powered Defect Inspection Is A Big Deal For Warehouses?

Quality Control Misspelled Checking


Artificial intelligence (AI) is a new gamechanger booming globally. Post pandemic has demonstrated that most automation can replace most human efforts smartly and efficiently. So, centering the fact, various industries have decided to implement automation in their verticals. When we think about automating the workspace, the term AI hits directly in our minds because it can perform various operations by training it with relevant datasets and algorithms.
 In this blog, we share our deep insight into Why AI-powered defect inspection is a big deal for warehouses.
Customer persona
  • Logistics Specialist – To deeply Understand the recent industry trends in Supply Chain and Logistics vertical.
  • Warehouse Automation Manager – To find out how AI is improving warehouses and how AI can make their jobs more manageable.
  • Operations Specialist – to improve productivity through automation also to boost the business workflow.

eCommerce Pop-up Turned A Gamechanger Among Warehouse Business

As per the recent poll, the term eCommerce has become a new normal. The Covid 19 threat has forced most retails to shut down to control the disease spread, resulting in vast opportunities for various eCommerce businesses. People started adopting online shopping, which resulted in getting a massive wave of order requests.

Paving the way for warehouse automation

Warehouse automation is no longer a lavish concept, and this is a case in which the pandemic plays a pivotal role in deploying automation in various warehouses across the world. As the curfew extended globally, daily essentials’ inadequacy became an enormous issue in everyone’s life. So, the warehouses need to consistently deliver the product on the estimated timeframe, track the parcels, and manage all the back-end operations, and all these processes seem challenging to the warehouse owners. Hence, this is the stage where the evolution of automation has upreared among the warehouse verticals.
Below are the significant advantage of automating the warehouse include:
  • Increased warehouse potency: Includes – maximizing and optimizing all available space, organizing the workspace, and optimizing the labor efficiency in the warehouse.
  • Enhanced inventory control: The traditional method of handling inventory is a herculean task; with the right automation, we can track and record the product details until it reaches the customers’ doorstep.
  • Decreased human errors: It is common to have hand-held mistakes, but not all the time. Spending unnecessary shipping charges due to incorrect dimensional data would be a giant trap. To mitigate the excessive shipping tariffs, we need to enable a suitable automation technology in the warehouse.

Quality control for a potential warehouse

Quality control is a high-priority task in almost all verticals. The recent survey projects, for consumers, it takes just 5 seconds to form a good impression on your products. The damaged or defective products can be a considerable pitfall that can drain your company profile and profit together. So it is good to have a package inspection a step before a shipment process.
Here are three common defects spotted during the product or item inspection:
1. Misspelled words, labels, and illustrations:
Many investors spend enormous investments and time to sketch package which pulls the customers, this includes eye-catching package covers and a catchy tagline. So it is more critical to center on high-quality and customized packaging for regular, premium, and new shoppers.
2. Invalid barcodes and shipping mappings:
The shipping markings and barcodes are the core information for the logistics business and customs officials to track the products’ relevant details. Here are certain general marks that need to take it into account seriously:
  • Dimensioning information (length, breadth, width, and height)
  • Customer name
  • Order number
  • List of items placed inside the package
  • Warning and labeling details, along with its illustration.
Quality Control Misspelled Checking
2. Careless packing method:
Visualize a situation where you order a set of bowls online. Once you’ve received the parcel, you notice that the bowls placed inside the box are damaged, having cuts and scratches. Later, you recognize this is due to the unconcerned packing method. This negligent packing approach will lessen a brand’s image and create a bad impression among the consumers.

Deploying AI-enabled defect inspection in the warehouse

AI-based defect detection technology is designed with a blend of deep learning and computer vision. By providing large datasets and relevant information, we train and allow technology to distinguish the components, characters, analyze the labels, and inspect for anomalies.
Before deploying the AI-enabled defect inspection, here are some vital zones to focus includes:

Type of inspection: You need to classify which kind of detection your vertical need to undergo, either it is a real-time inspection or the deferred one.

Extract the relevant information: It is indispensable to accumulate a massive amount of data to train the AI model dependent on business use-cases.

Here are the two crucial AI-enabled defect inspection technologies which can be a turning point in the coming days:


A technology utilized in warehouses to run redundant tasks.-We can scale up the retention and engagement rates through this innovation by letting the warehouse employees from tedious and dull undertakings
Below listicles assists you to gain an insight into deploying drone technology to the warehouses:
  • Leverage top-notch video and image capture to fabricate a real-time landscape of warehouse operations.
  • Scans the barcode of each pallet and estimates the in-house and delivered product details.
  • Save the real-time available data reports in the dashboard.
  • Navigate the exact location products placed within the warehouse
  • Perform roofs, floor, and defect detection
  • Manages the overall warehouse inventory reports and performs day by day repetitive undertakings

Automated dimensioning systems

An advancement fabricated to calculate the products’ dimensional information such as length, height, breadth, and width. There are two types of automated dimensioners such as a pallet or freight dimensioners and parcel dimensioners.

The pallet or freight dimensioners aids in estimating the dimensional data of large pallets, which is mostly deployed in the largescale industries to perform operations faster. The parcel dimensioners help to calculate the dimensional information of parcels or packages in less than the second.

We can integrate other devices such as printers to simultaneously print the product invoice and barcode readers to navigate the product’s location. At present, these dimensioners are further enhanced with defect detection technology to identify any damages in the package before the shipment.

Below are four robust reasons to deploy automated dimensioning systems to your warehouse:

  • Reduces pointless shipping expense: knowing the products’ dimension in advance can change a lot in the warehouse industry. You can quickly calculate the storage space with the right dimensional information, which cuts down pointless shipping charges.
  • Can scaleup slotting and cartonization: with precise dimensional information, we can pack multiple items in a single carton. Once the cartonization process is done, the slotting process takes place. With accurate dimensioning measurements, the slotting process becomes more straightforward.
  • Enhanced storage and automation planning: right dimensions can assist in planning the future storage capacity, like extending the racks vertically, utilizing the underutilized space in the warehouse.
  • Efficient quality control: by taking care of product quality, you could gain massive trust among the customers, which results in high-level customer satisfaction. The automated dimensioning system cross-checks for defects in the product before the shipment phase.


Artificial intelligence is evolving and playing a significant role in warehouse automation. A recent survey predicts that the number of AI-powered robots in the warehouse will increase by 25 times by the end of 2023. Several algorithms are designed to inspect anomalies and manage inventories by training the technology using large datasets to optimize the warehouses’ performance.

To discover more, we cheer you to check out our company website on https://visailabs.com/

How can vMeasure Parcel Pro be a lifesaver for warehouses?
vMeasure Parcel Pro – an automated dimensioning solution designed to calibrate the various size parcels’ dimensions and weight in less than a second. The vMeasure Parcel Pro is simple to operate with a user-friendly touch display. This unique dimensioning solution delivers accurate dimensioning results that aid shippers in handling fulfillment and warehousing cost fluctuations. This vision-based automated dimensioning solution comes in two ranges, such as vMeasure parcel Pro S100 and S200. With the vMeasure automated dimensioning solution, we can integrate other devices such as label printers, barcode scanners, and other software applications like WMS and ERP to generate and keep track of real-time warehouse inventory records.
The significant benefits of deploying the vMeasure automated dimensioning solution include:
  • Increased accuracy and operational efficiency
  • Improves scalability
  • Reduced human errors
  • Inspects the quality of products before shipment
  • Increased throughput in order-fulfillment centers
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